Hopkins Agility 47295 Quick Start Manual

• Braking capacity is for 2, 4 or 6 trailer brake applications.

• This brake control will apply the trailer brakes while in reverse.

• This brake control is inertia activated. When the vehicle is not moving,

the brake control will not automatically apply the trailer brakes. In this

event, the vertical slide must be depressed to actuate the brakes.

• This brake control is not reverse polarity protected. Reversing the

connection to the vehicle battery or the breakaway battery on the trailer

will damage the brake control.

• Do not mount or activate RF (radio frequency) generating devices near

the brake control (less than 40cm proximity), i.e. Mobile phones,

two-way radios.

• This brake control is designed to operate with electric trailer brakes and

not electric-hydraulic brake systems.

INSTALLATION GUIDE:

The brake control can be

mounted from –20 degrees

nose down to +70 degrees

nose up and parallel to the

direction of travel.

DIRECTION OF

DIRECTION OF TRAVEL

1. Mount the bracket to a secure location with

Phillip screws provided (A) where you will be

able to view the display and easily access

the vertical slide.

2. Attach the brake control to the bracket using the slotted hex screws provided (B).

3. Adjust the brake control to the desired angle and tighten screws until snug.

CAUTION: Drilling or using larger/longer screws may damage the unit.

WIRING GUIDE:

White wire - ground/negative terminal (-) on battery

A. Vertical slide for

Blue wire - trailer electric brakes

manual override

Black wire - positive terminal (+) on battery

B. Digital readout

Red wire - cold side of stop lamp switch or brake light

C. Sensitivity adjustment

CAUTION: Wire colours vary by manufacturer. Be sure to wire by function only.

1. Be sure to use proper wire gauge when installing your control (12 gauge for

D. Digital power setting

electric brakes and positive power, 16 gauge for the stop lamp switch and ground).

E. Mounting bracket

2. Connect the white wire directly to the negative post on the vehicle battery.

Grounding to any other location may cause intermittent brake control operation

or failure.

3. Attach 20-amp circuit breaker (for 6 brake use 30-amp) or in-line fuse to the

positive terminal on the vehicle's battery.Route black wire from the brake control

to the fuse or breaker.

4. Splice the red wire into the cold side of the vehicle's stop lamp switch located by

the brake pedal.Find the wire by using a circuit tester and probing for the wire

that powers the vehicle stop lamps when the brake pedal is pressed.

5. Route the blue wire from the brake control to the vehicle side towing connector

at the rear of the tow vehicle.

OPTION: If your vehicle came equipped with a factory tow package, brake

control function wires may exist under the vehicle dash.Consult vehicle manual.

Simply splice the wires from the brake control to the function wires under the dash.

AUSTRALIAN TRANSPORT SAFETY BUREAU

(DOTARS) TECHNICAL REQUIREMENTS

ELECTRIC WIRING

Trailer wiring must meet the following requirements:

• All wiring must be anchored to the chassis at intervals of not more than 600

millimetres along its length

• All wiring must be insulated at joints

• All wiring must be located in such a position that it can neither become

overheated nor contact moving parts

• All wiring must be protected from chafing

• An earth return wire must be provided between the trailer and its hauling

vehicle; it is not acceptable to use the trailer coupling as an earth.

Trailers and towing vehicles must have electrical connectors which comply

with Australian Standard 2513-1982 'Electrical Connectors for Trailer

Vehicles' or as amended from time to time. Three types of seven pin

connectors are specified in the Standard and their wiring is shown below.

Twelve pin connectors are also specified in the Standard.

Because of interchangeability problems that may arise it is

recommended that pin 5 in the 7 pin connectors be used only for service

brakes. If auxiliary circuits are required then the 12 pin type 3 connector

would be preferable.

Front view of trailer plugs:

Circuit Conductor

Circuit Conductor

Left-hand turn

Reversing Signal

Earth Return

Right-hand turn

Service Brakes

Stop Lamps

Rear Lamps, clearance and side

marker Lamps

Battery Charger/Electric Winch

Auxiliaries, etc. /Battery Feed

Earth Return

Rear Fog Lamp

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Summary of Contents for Hopkins Agility 47295